Branching Out Wood

Modern Functional Home Decor by David Wertheimer

CNC

Upgrading from Steppers to Servos

CNCDavid Wertheimer5 Comments

I swapped out the drive motors on my CNC from steppers to servos; in this post, I go into the details of all the troubleshooting I’ve done over the months before making this costly upgrade. Though it is not necessarily justified for everyone, the improvements I’ve seen in accuracy and performance have made it worthwhile for me, providing the foundation to tackle much more challenging jobs (and to lower my stress level when doing even simple jobs).

Design for Manufacturing

How To & Calculators, CNCDavid Wertheimer2 Comments

There is a world of difference between designing a one-off product for a commissioned job, and designing something to be manufactured by the dozen (or by the thousand) - those hard-to-reach corners or peculiar material choices might not be a big problem for one creation, but they can add real production costs and potential support problems when done in volume. In this post I touch on a few of the many considerations a product designer needs to consider when manufacturing something in wood.

Integrating a FrankenCNC: Upgrade Part III

CNCDavid Wertheimer2 Comments

Putting together a custom-built CNC is far more than just building the frame. Over two months, loads of wiring, custom metal, and loads of testing and (re)configuration and learning later, I finally have a functional 4’ x 3’ CNC, with an auto-tool changer, 4-axis and 5-axis capabilities, and working dust collection. This post goes into the process of setting it all up, with loads of pictures and a few tips, tricks, and gotchas for others trying something similar.

Limits of the XCarve: Upgrade Part I

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The X-Carve served me well for three years, supporting everything from delicate jewelry box engraving to cutting solid ipe stair treads. However, as more commissions require or can at minimum benefit from the CNC, I increasingly pushed up against its limits. In the first of a three-part series about the process of upgrading this machine, I walk through my requirements for the upgrade and how that maps to the prior limitations of my equipment.

Feeds & Speeds

CNC, How To & CalculatorsDavid WertheimerComment

Just scratching the surface of the “feeds and speeds” topic that any good machinist knows, I learned quite a bit about how to make my CNC work go faster, and what tooling to use to better match a machine’s capabilities with the material being cut. Read on to get an overview of spindle speed, travel speed, tool size, and horsepower - and why it matters.