Precision woodworking requires a sound understanding of math, angles, and geometry. But beyond that foundation that all good woodworkers possess, I also pursue - both for my own satisfaction and to meet client requirements - projects that have at least some elements of deeper analytical or mathematical elements at their foundations. In this post, I’ll touch on a few examples of these projects.
Veneering Curves
How To & CalculatorsCommentGluing veneer to a curved surface is a bit more challenging than a flat panel as the clamping pressure needs to be distributed evenly over the curve, and often, that clamping pressure also might act to deform the shape. In this post, I share a few tips and tricks - and include photos and examples of my own work - on how to overcome these challenges.
Biennial Solar Commitment Update
Sustainability1 CommentWorking with Your Heirlooms
Products & ShowsCommentThe most interesting and rewarding projects are those where the client has a deep emotional attachment between what I’m building or repurposing: refinishing a rocking horse, repurposing the shelving from an old office, or building a shadow box to show off heirlooms from a storied career. Here I touch on a few of those projects I’ve been privileged to work on over the years, including the steps I take to make sure the treasured centerpieces do not get damaged in the process.
Integrating a FrankenCNC: Upgrade Part III
CNC2 CommentsPutting together a custom-built CNC is far more than just building the frame. Over two months, loads of wiring, custom metal, and loads of testing and (re)configuration and learning later, I finally have a functional 4’ x 3’ CNC, with an auto-tool changer, 4-axis and 5-axis capabilities, and working dust collection. This post goes into the process of setting it all up, with loads of pictures and a few tips, tricks, and gotchas for others trying something similar.